Processing of fish sidestreams into valuable substances

Kalarvo

The project develops a local circular economy value chain for processing fish by-products in Kainuu, supporting the bioeconomy and business renewal. It responds to challenges faced by fisheries entrepreneurs, such as stricter regulations and fewer fur farms, by transforming fish by-products into value-added products. A special application is supercritical CO2 extraction.

Funders

Funded by EU
Economic Development Centre
Kalaöljyä fiointijäännöksestä
Kalaöljy fileointijäännöksestä

Project information

Project duration

-

Funded by

European Structural Funds

Funding amount

408 032 EUR

Project coordinator

University of Oulu

Contact information

Project leader

Project description

The project is a circular economy project promoting the green transition, where a new local circular economy value chain is developed for the processing of fish side streams. The project supports Kainuu's top branch of intelligent specialization, bioeconomy, in terms of the biocircular economy. The project promotes the renewal of the business life in Kainuu and the rest of northern Finland by producing experience-based know-how and evaluations of new processing and processing possibilities for side-stream material in the case of fish side-streams. The project develops applied research of high competence in Kainuu and North Ostrobothnia with regard to the developing circular economy.

Fishery entrepreneurs have met with new challenges when handling fish and its side-streams (fillet and guts). The new challenges have arisen from the fact that the fur yards are able to receive less and less fish side streams, because the number of fur yards is drastically decreasing. At the same time, regulations regarding the handling of fish side streams have been tightened. Fish side streams threaten to become a cost burden for fish processing companies. This is a special challenge for Kainuu, because the biogas plants and fur farms that receive fish side streams are practically outside of Kainuu. This project responds to the challenge described above in Kainuu by developing a process chain in which new, innovative uses are developed for fish side streams and fish side streams are transformed from a cost burden into value-added products. This happens, for example, by capturing value components in different process steps. Fish by-streams are rich in various valuable substances, such as fat (omega 3 fatty acids), protein, bioactive peptides and enzymes, which have a lot of commercial potential.

In the project, applied research and development work is connected to business life. In the preparation of the project, discussions have been held with Kainuu fishing companies. The project is part of a set of projects involving Kajaani University of Applied Sciences, Natural Resources Center and University of Oulu (Kajaani Measurement Technology Unit, and Environmental and Chemical Engineering Unit). In the project, the University of Oulu specializes in separating fat and studying its quality from fish side streams. The project promotes and pilots the introduction of new technologies in the treatment of fish side streams, such as supercritical carbon dioxide extraction. After separating the fat, Kajaani University of Applied Sciences receives the raw material processed by the University of Oulu, for which it develops a further utilization target as feed for larvae. Natural Resources Center also receives material processed by the University of Oulu for protein research. A technical-economic report is made for the entire process. A public report will be published on the results.

Project results

The Kalarvo project has developed a process for producing fish oil suitable for human consumption from the gut of freshwater fish. There is a link to the process image below the texts.

Why specifically freshwater fish gut and not rainbow trout gut? Answer:

Due to the high fat content of rainbow trout gut, it is easy to separate fat from it, so it is not worth developing an expensive process for fat separation. The situation is different for freshwater fish. There is less fat and it does not separate very easily from the rest of the mass.

The fatty acid composition of oil obtained from freshwater fish gut is significantly better than that of rainbow trout.

In freshwater fish, the supply of raw materials is steady, while farmed rainbow trout is slaughtered only at certain times of the year.

The fish oil must end up specifically for human consumption, because the investment and operating costs of the process are high, which cannot possibly be covered by the price of feed oil. When the fish oil ends up for human consumption, the factory's selling price is up to 60 euros per kilo.

The process developed in the Kalarvo project is good. According to current information (2.12.2025), up to 75 percent of the extracted oil is suitable for direct sale on store shelves without further processing (perhaps only a natural antioxidant is needed to extend the shelf life). In other words, the process would only involve three steps: freeze-drying, crushing and extraction.

Despite the positive outlook, there are preconditions for commercial implementation:

  1. There must be sufficient volume, preferably more than 200 tons of brine.
  2. The brine must be able to be frozen immediately after gutting.
  3. The legal interpretation should be flexible so that the brine remains a food product at all times.
  4. The end product should be interpreted as an old existing product, not a novel food.

THE PROCESS AS AN IMAGE